Вакуумная косметическая машина из нержавеющей стали гомогенизирующий эмульгирующий

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Характеристики


Industrial Production Type Vacuum Homogenizing Emulsifier Mixer 


 


It is an automatic lifting type for the lid of emulsification tank with the main tank invertible and dumpable.


The emulsification tank comes with a high shear homogenizer and a counter-rotating scraper.


 


It includes 2 pre-treatment tanks. One is the water phase tank, the other is the oil phase tank.


 


A high speed dispersion system exists inside the pre-treatment tank.


 


There is a vacuum system inside the emulsifying equipment with the working materials in the pre-treatment pot able to be sucked into the emulsification tank using the negative pressure.


 


They are mirror polished for both inner and outer surfaces of the tank to meet the sanitary requirements.


 


It adopts the electric heating method through the jacket layer, resulting in uniform heat transfer and high accuracy of temperature control. Moreover, the system can be connected to the water supply for cooling.


 


Customers can select the control mode alternatively using the PLC or button.


 


Advantages


Suitable for high viscosity materials with the highest viscosity up to 80,000MPas.


 


Good emulsification effect & stable emulsion form, the particle size of the micro-droplets is usually less than 5um.


The main tank can be dumped and discharged through the bottom valve.


 


Includes a vacuum system that can form a high vacuum value above -0.093MPa in the emulsification tank.


 


The parts in direct contact with the working material are made of high quality stainless steel 316.


The heating temperature is controlled by PID with the features of fast heating and high accuracy of temperature control.


 


A heat insulation layer is provided outside the heating interlayer to prevent the operator from being burned.


 


It comes with LED lighting inside tank and sight glass with scraper.


It is easy to clean and maintain for the machine structure.


 


A lot of anti-daze and other protection mechanisms are set inside the equipment to avoid personnel injury and accidental damage to the equipment as much as possible.


Other functions can be customized.


 



Technology Parameter


 
































































































































































































Name



 



ZJR-10



ZJR-50



ZJR-100



ZJR-150



ZJR-200



ZJR-650



Main Pot



Design Capacity (L)



6



50



100



150



200



650



Working Capacity (L)



5



40



80



120



160



520



Scraper Stirring Power (kw)



0.55



0.75



1.5



1.5



2.2



4



Scraper Stirring Speed (rpm)



0-86



0-86



0-86



0-86



0-65



0-65



Homogenizer Power (kw)



1.1



1.5



3



4



4



11



Homogenizer Speed (rpm)



3500



2800


28002800

2800



2800



Heating Power (kw)



2



4



6



6



8



18



Water Pot



Design Capacity (L)



3.35



38



60



100



120



400



Working Capacity (L)



2.7



30



45



80



95



320



Stirring Power (kw)



0.025



0.55



0.55



0.55



0.75



1.1



Stirring Speed (rpm)



1200



1400



1400



1400



1400



960



Heating Power (kw0



1



2



4



6



8



18



Oil Pot



Design Capacity (L)



3.35



25



45



75



100



320



Working Capacity (L)



2.7



20



35



60



80



250



Stirring Power (kw)



0.025



0.55



0.55



0.55



0.75



1.1



Stirring Speed (rpm)



1200



1400



1400



1400



1400



960



Heating Power (kw)



1



2



4



6



8



12



Size



Main Pot Size(mm)



800*550*1430



1400*600*1900



1750*650*(2150-2850)



1900*780*(2380-3000)



1450*600*2650



3750*3550*3350



Water & Oil Pot Size(mm)



880*510*1050



1220*610*1300



1170*710*1500



1550*820*1520



 



Key Features of Mixer Industrial


 



  • Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit

  • Working capacity from 50L to 2000L

  • Suitable for cream and emulsions of 10,000~50,000cps viscosity

  • Internal emulsifying and homogenizing by top mounted batch homogeniser

  • Contra mixing system of center agitator and wall scraper

  • Outer frame agitator has triangle design for enhanced mixing

  • Variable speed for homogenizer and agitators

  • Oil hydraulic lifting system for easy cleaning and maintenance

  • Double jackets for heating and cooling

  • Different jacket designs available for steam and electric heating

  • Double temperature probes and controllers for electrical heating in main emulsification machine

  • Vacuum system to take out the air bubbles during mixing and to transfer the ingredients

  • Compressed air to discharge the finished cream

  • Tilting system for discharging finished product and easy cleaning

  • Multiple safety protection devices for vacuum, hydraulic pump and workers

  • All contact parts are made of SS316L and mirror polished

  • Spray ball is equipped to connect customer’s CIP

  • The specifications of the vacuum emulsification equipment comply with cGMP regulations

  • Push buttons control panel for easy operation



Our Customers


These are some of the companies/brands who have chosen our product, service to enhances their product quality and production efficiency.


531


Our products have been exported to more than 143 countries and regions in the world.





Our Services



  • Warranty time: one year, from the date which the product is qualified commissioning. Any damage except the wrong operation during warranty period is repaired freely. But the travel and hotel expenses should be count on buyer.



  • Commissioning services: the product's installation and commissioning at the demand side, our engineers will not leave there untill get your agreement.



  • Training services: our engineers will train your staff to operate it during the period of installation and commissioning, and they will not leave there until your staff can operate it properly and normally.



  • Maintenance services: any malfunction happened, once you enquiry us, we will reply you within 48 hours except the special reasons.



  • Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount price.



  • Certificate services: we can provide related certificates to customers freely according to the request of customers.



  • Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment.



  • The file: the Manual Specification, report of the material which used to the equipment and others documents related to the GMP authentication information will be provided by us.





Honor & certificates


Honor results from diligence.Each approbatory professional certificate is the fruit of diligence and perseverancefor YK people.Praise and honor is not only our business card and pass card but also our route sign and experience.


photobank (3)





FAQ


1. Why your machine similar with other supplier?


We are an overseas-funded enterprise. We are manufacturer and had been in this industry for more than 17 years, with more than 9 years export experience. We design machines by ourselves with advanced technology. Appearance just a part of machine, Service and quality is more important than it.


 


2. I'm new in our industry, but I'm planning to setup a factory, What can I do?


We can suggest customer the most suitable machine according to their formula, Raw material. Manufacturing- Installation- Training- Maintenance- Technical Support. We can introduce you supplier of raw material, bottles, labels etc. We could take you to our customer's factory to learn how they produce. We could customize machines according to your real need, We could send our engineer to your factory to install machines and train your worker of Operation and maintenance. Any more requests. Just let us know.


 


3.Why do you choose us?


 



  • Select spare parts with high quality and well-known brands only.

  • We are approved by ISO, CE, GS and etc.

  • One year warranty; perfect after-sales service for spare parts

  • Best prices with good quality and reliable performance

  • Easy maintenance

  • Our logo or OEM


 


4.What kind of machines can you supply to customer?


 


We could offer various kinds of machines and whole production line.


 


(1) Cream, paste Products,



  • In cosmetic industry: face cream, body cream, washing cream,vaseline etc

  • In food industry industry: sauce, ketchup, tomato paste, mayonnaise, mustard, chocolate etc

  • In chemical industry:welding paste,ink, paint,pigment etc.


Production line for them: RO water treatment- vacuum emulsifying machine- storage tanks- filling machine-capping machine- labeling machine- conveyor belt- inkjet printer- sealing machine-shrinking machine etc


(2) Liquid products


shampoo, lotion, liquid soap, detergent,juice,solution etc.


Production line for them: RO water treatment - liquid wash mixer- - storage tanks- filling machine-capping machine- labeling machine- conveyor belt- inkjet printer- sealing machine-shrinking machine etc


(3) Make-up products: 


Lipstick, lip gloss, nail polish, marscara etc


Machines for them:  homogenizer mixer, colliod mill, lipstick filling machine, frezzing machine etc


(4) Adhesive products:


Instant glue, AB glue, silica gel, anaerobic adhesive,silicon, sealing etc.


 Machines for them: double planet mixer, ribbon blender, tube filling and sealing machine, hydraulic distributing machine, cartridge filling machine etc







Packaging & Shipping


54321


Packaging:


packing by wooden case usually,we also do other packaging as per customer's requirement.


Shipping:



  • European Countries: 22-28 days

  • United States: East --13-16 days, West--21-28 days

  • Brazil: 30-40 days 

  • Russia: 36 days

  • Asia Countries: 3-5days





Company Information


Wuxi YK Automation Technology Co., Ltd. was developed from a mixer manufacturer-Wuxi Jianuo Delicate Chemical Equipment Factory, YK is specialized in designing, developing and manufacturing mixers with about 12 years’ history. On the basis of rich experience in manufacturing, YK increases technology and production capacity greatly with introduced European and North American technology. Up to now, we have developed various world-class machines which sell well both in domestic and international markets. We have gained a high appreciation from our customers.


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Our mission:


Inherit and develop Chinese national industry and be the world-class equipment manufacturing base.


Our standard:


We will not make any excuses for the mistakes we made and could guarantee the quality of our products.


Our history:



  • In 1998, Wuxi Jianuo Delicate Chemical Equipment Factory was established.



  • In February 1999, the first Instant Glue Tube Filling and Sealing Machine in China was successfully developed.



  • In April 2000, the first Acrylic A&B Glue Filling and Sealing Machine was off the assembly line.



  • In June 2002, the first PLC Controlled Vacuum Emulsifying Machine was successfully developed. In May 2003, we obtained the IS9001 Quality System Certification.

  • In May 2005, ZJR-1300 Vacuum Emulsifying Machine independently developed by our company was exported to the U.S.

  • In December 2005, the 1000L Mixer independently developed by our company was exported to Spain.

  • In December 2005, SXJ-1300 and YLS-1300 Silicone Product Line independently developed by our company was exported to Spain.

  • In March 2006, we obtained the international EU CE Certification.

  • In December 2006, Wuxi YK Automation Technology Co., Ltd was established in cooperation with the Canadian.

  • In May 2007, new Vacuum Emulsifying machine was exported to Germany.

  • In March 2008, the modern production base which occupied an area of 20,000 square meters was completed.

  • In 2012, the first six-head parallel reaction tank was successfully researched and developed and put into use in a sapce research insititute.

  • In 2013, the powerful planetary mixer was successfully trial-produced.

  • In December 2013, the first  CIP & SIP ( Cleaning in Place &  Sterilizing in Place ) Emulsifying  equipment in China which in accordance with GMP standard  was successfully developed.

  • In March 2014, the mult-emulsifier was successfully trial-produced.


 Mixer Industrial




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