5 головок, радиочастотный плазменный магнетронный распылитель для покрытия тонкой пленкой

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Product Description
5 Heads RF Plasma Magnetron Sputtering Coater for Thin Film Research

Features

VTC-5RF is 5 guns RF plasma magnetron sputtering system designed for high throughput material genome initiative (MGI) thin film research, enabling exploration of new generations of materials via combinatorial sputtering for both metallic and non-metallic materials. The system is capable of a five-element combinatorial coating of up to 16 samples with varying compositions, making it especially good for searching high-performance solid state electrolyte materials, magnetic alloys, and multiferroic materials.

 

Technical Parameter

Features

  • 5 magnetron sputtering guns for 5 different target materials
  • Depending on the power supplies used (RF or DC), both metallic and non-metallic materials can be deposited. 
  • Capable of sputtering 5 target materials to produce various compositions via different sputtering times / rates
  • With optional 5 power supplies, 5 target materials can be sputtered at the same time for combinatorial sputtering
  • 16 samples can be deposited in one batch with a mask and a rotating sample holder

Input Power

  • Single phase 220 VAC, 50 / 60 Hz
  • 1000 W (including vacuum pump and water chiller)

Power Source

  • One 13.5 MHz,300 W auto-match RF generator is included and connected to the sputtering heads
  • The rotatable switch can activate one sputtering head at a time. Sputtering heads can be switched “in the plasma” without breaking of vacuum during a multilayer process.
  • Multiple RF power supplies are optional, which allows user to sputter multi-target at the same time for combinatorial sputtering
  • Laptop with control software is available at extra cost to control each RF gun's sputtering time and power

Optional
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  • You may choose DC power supply for metallic target sputtering
  • With five DC or RF power supplies, 5 target materials can be sputtered at the same time for combinatorial sputtering

Magnetron Sputtering Head


  • Five 1" magnetron sputtering heads with water cooling jackets are included and inserted into quartz chamber via quick clamps
  • RF cable replacement can be purchased at TMAX
  • One manually operated shutter is built on the flange (See Pic #3)    
  • One 10 L/min digitally controlled recirculating water chiller is included for cooling sputtering heads
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Sputtering Target
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  • Target size requirement: 1" diameter x 1/8" thickness max
  • Sputtering distance range: 50 – 80 mm adjustable
  • Sputtering angle range: 0 – 25° adjustable 
  • 1" diameter Cu target and Al2O3 target are included for demo testing
  • Various oxide 1” sputtering targets are available upon request at extra cost
  • For target-bonding, 1 mm and 2 mm copper backing plates are included. Silver epoxy (Pic #1) and extra copper backing plates (Pic #2) can be ordered at TMAX

Vacuum Chamber
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  • Vacuum chamber is made of 304 stainless steel with reinforcing rib 
  • Inside vacuum chamber size:  470 mm L × 445 mm D × 522 mm H  (~105 Liters, 18.5“x17.5"x 20.5")
  • Round 380 mm Dia. hinged type door with 150 mm Dia glass window
  • Temperature range: -15 to 150 °C
  • Vacuum level: 4.0E-5 torr with turbo pump

Sample Holder
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  • 150 mm diameter rotatable sample holder for coating 16 sample one one batch with different compositions
  • Sample holder and mask rotation can be controlled manually by a button or automatically by a control software (Optional)
  • The sample holder temperature is adjustable from RT to 600 °C max 

            

Vacuum Pump
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  • KF40 vacuum port is built in for connecting to a vacuum pump.
  • A compact turbo pump is included
  • 4.0E-5 Torr with optional turbo pump 

Optional

  • Precision quartz thickness sensor is optional. It can be built into the chamber to monitor coating thickness with accuracy 0.1 Å (water cooling required) 
    • Easy USB connection to PC for remote thickness and coating speed monitoring
    • 5 pcs quartz sensors (consumable) are included 

Net Weight

  • 60 kg

Compliance

  • CE approval
  • MET Certification (UL 1450) is available upon request at extra cost, please contact our sales representative for quote. 

Warranty 

  • One years limited warranty with lifetime support 

Application Notes
  

  • This compact 1" RF magnetron sputtering coater is designed for coating oxide thin films on oxide single crystal substrates, which usually does not need high vacuum set-up
  • A two-stage pressure regulator (not included) should be installed on the gas cylinder to limit the output pressure of gas to below 0.02 MPa for safe usage. Please use > 5N purity Ar gas for plasma sputtering
  • For the best film-substrate adhesion strength, please clean the substrate surface before coating:
    • Ultrasonic cleaning with the following sequential baths - (1) acetone, (2) isopropyl alcohol - to remove oil and grease. Blow dry the substrate with N2, then hot bake in vacuum to remove absorbed moisture
    • Plasma cleaning may be needed for surface roughening, surface chemical bonds activation, or additional contamination removal
    • A thin buffer layer (~5 nm), such as Cr, Ti, Mo, Ta, could be applied to improve adhesion of metals and alloys
  • For best performance, the non-conductive targets must be installed with a copper backing plate. Please refer to the instruction video below (#3) for target-bonding
  • TMAX supplies single crystal substrate from A to Z
  • TMAX RF Plasma Sputtering Coaters have successfully coated ZnO on Al2O3 substrate at 500 °C
  • Test the flexibility of the thin film/coated electrode with EQ-MBT-12-LD mandrel bending tester.
  • HIGH VOLTAGE! Sputtering heads connect to high voltage. For safety, the operator must shut down the RF generator before sample loading and target changing operations
  • DO NOT use tap water in water chiller. Use coolant, DI water, distilled water, or anti-corrosive additives with water
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Product Images
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Our Company & Team

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Certifications
coating machine with Drying Oven

CERTIFICATE

Strength Proof

All our products are passed the inspection standards included SGS, CE, ASTM with 100% quality.

Cooperative Partner

coating machine with Drying Oven

Packaging & Shipping

PACKAGE:

     1 Standard exported package: Internal anticollision protection, external export wooden box packaging.

     2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.

     3 Responsible for the damage during the shipping process, will change the damaged part for you for free.

 

DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to production season and order quantity.

coating machine with Drying Oven

FAQ
About Product

 1. Which procedure to secure your Quality?

Our company has own research & development and production base, the products have been calibrated by central laboratory professionals before they leave the factory, ensure the accuracy of test results and authority.
2.How about your company product after-sales service system?
Product after-sale guarantee period is 12 months, and we can provide a lifetime repair guarantee. We have agents in some countries, they can provide door-to-door service. If there is no agent, our professional pre-sales and after-sales department can reply you within 24 hours for any technical problems.
3.Products standards?
Our instruments adopt ISO, ASTM, DIN, EN, GB, BS, JIS, ANSI, UL, TAPPI, AATCC, IEC, VDE and other international testing standards.
4. Our country's power supply and plug are different, how do you solve it?
We can according to different countries and the power plug, equipped with a transformer and plug that in accordance with your local requirement.
5.Payment methods?
T/T, L/C, D/P and so on
6.Packing method?
Standard export wooden box packaging
7.How about customers evaluation for your products?
Our company has established long-term cooperation with the SGS, Bureau Veritas, TUV and Intertek, our high-quality products and first-class after-sales service. Our services get the trust of the customer satisfaction and recognition for themselves.
8.Main export market?
Now our products have been exported to North America, Europe, Southeast Asia, South America and other countries.
10. How to ensure the customer standard use the instrument?
We can provide each product-related video showing how to install and operate. If you have specific needs, we also can arrange the engineer to the customer's company for equipment operation training.
 
About Shipping

 1.Order processing?

Please allow a processing time of 12-24 hours for your order(s) to ship. Equipment orders will take up to 2 weeks before leaving our warehouse. (Order processing is done during normal weekdays only, no holidays or weekends.)
2. Shipping methods?
1 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
2 Responsible for the damage during the shipping process, will change the damaged part for you for free.
3.Order tracking?
An online order can be tracked by login to your account. Please allow 24 hours after order is shipped to see logging details.
If you need a tracking number for your order, please send an email to us with your order/invoice number.
4. Import/export tax, duty, GSM, Customs Clearance, and etc?
All import/export related expenses are the sole responsibility of the buyer; charges will vary from country to country. Please consult with your local import experts or transportation carrier for more details.
5.Lost or Stolen packages?
Please report all lost or stolen packages to us at the earliest possible time. An investigation will be open soon after reporting the incident to us, and a final ruling will be issued by the carrier for the claim after 10-15 business days. A replacement package will be sent as soon as the claim is accepted by the responsible carrier.

 

 

 


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