3-тонный пиролизный завод по переработке пластиковых отходов

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Характеристики



Product Specifications





1.  Raw Material for pyrolysis plant




Raw Material
Oil Yield
For example
Waste tire
40-45%
Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked
Waste rubber
35%
Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
Waste chemical
fiber carpet
30%
PMMA
80-85%
Plexiglass, acrylic, etc
PE material
95%
Industrial packaging film,  food packaging film, daily necessities, building materials, wires, cable insulation
skin, etc
PP material
90%
Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc
PS material
90%
CD, CD case, tape case, foam product, home appliance shell, etc.
ABS engineering plastics
40%
We have our own lab to test the oil output rate of your raw material ,welcome to contact



2.  Technical datas for Pyrolysis plant


Items
waste tyre pyrolysis plant
Input-Raw Material
Waste tire/rubber/plastic/municipal solid waste/waste organic glass
Final products
Fuel oil, N220, N330 carbon black, steel wire, flammable gas.
P/N
LES-2266
LES-2666
LES-2675
LES-2880
Capacity/24h
6Ton/Batch
10Ton/Batch
12Ton/Batch
15Ton/Batch
Oil production(T)/24h
2.7-3.2
3.6-4
4.5-5
5.4-6
Power
5.5KW
5.5KW
7.5KW
7.5KW
Cooling water(T/h)
4
5
6
8
Cooling type
Water-cooled
Noise(dB)
85
Operating
Intermittent
Driving mode
Internal gear
External gear
Reactor material
Q345R/Q245R/310S+Boiler plate/Stainless steel
Structure
Horizontal rotation
Host weight(T)
20
23
26
28
Reactor size(mm)
Ø2200*6600
Ø2600*6600
Ø2600*7500
Ø2800*8000
Space needed
200-300 square meters (Width:10m, Length:20m-30m)
Labors number
3-4 workers
Total power
20kw
Heating fuel used
Wood,Coal,Fuel oil or Natural gas







3.  Output products Yield and uses (For example: Waste tyre)


Fuel Oil
40%
1. Heating material : sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory ,
boiler factory, etc.
2. Used for heavy oil generator for electricity generation.
3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc.
Carbon Black
35%
1. Make it into pellet or briquette as heating material.
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry.
3. Make it into plastic grains then sold to plastic industry.
Steel Wire
15 %
1. Sell it to iron and steel factory directly.
2. Sell it to steel distributors.
Flammable Gas
8%-10%
1.Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas.
2.Store it then supply the pyrolysis equipment heating ,it’s recycling.


Feasibility Analysis


Note : A. This analysis is made with capacity of 10tonstire per day per batch.
B. Please modify relative prices according to your actual market conditions.





NO.
ITEM
DETAILS
1
DAILY CAPACITY
10MT
2
Raw Materials
Waste tyres
3
Cost of tyres
10T*1500¥/MT=15000¥
4
Cost of Catalyst
10MT*0.3%*5000¥/MT=150¥
5
Labor (DAILY)
4P*150¥/D/P=600¥
6
Electricity & Water
200¥
7
FUEL COST
0.45MT*1200¥/MT=540¥
8
Other
100¥
9
Total Cost
16,590.00¥
10
Oil Income
10MT*40%*4300¥/MT=17,200.00¥
11
Steel Income
10MT*13%*1400¥/MT=1,820.00¥
12
Carbon Income
10MT*35%*300¥/MT=1,050.00¥
13
Gross Income
20,070.00¥
14
Daily Net Income
20,070.00¥−16,590.00¥=3,480.00¥
15
Monthly Net Income
3,480/Day*25D=87,000.00¥
16
Yearly Net Income
87,000.00¥/M*11M=957,000.00¥


Product Display




Strength of Lefilter waste tyre recycling plant pyrolysis Equipment

A. We can supply hydraulic feeding system,which can shorten the feeding time,save labor,reduce costs,improve production efficiency.With power strength 80 ton and 15 kw motor ,it's competitive than other factories.

B. No leaking and safe with special high temperature flexible graphite packing.




C. Fully enclosed carbon black discharging system.
Automatic discharging by the reactor move forward or back-forward.No pollution caused by carbon black and will not flying out when discharging.

D.Good quality on raw material:
Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used.
Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.

E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens.

F. Environmental-friendly.
a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke .
b:Smell during operation:Fully enclosed during the operation
c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused.
d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it's closed.
e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.




G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.




Customer Feedback


Bangladesh client's feedback for our consultant service
Japanese Client's comment for our pyrolysis plant


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FAQ




1.What is your Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 20 years' manufacturing experience.

2.What kind of raw material can be processed by pyrolysis?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PE, PP,PS,ABS,bags,acrylic, rubber, oil sludge industrial waste material etc all can be pyrolysised...

3.How many countries we have exported?
Our product have been successfully exported and Installed in India,Brazil,Russia,Viet Nam,Egypt,South Africa,Thailand,Indonesia,Poland etc 100+ country.

4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.

5. How about your after-service ?
We will provide one year free warranty for our machine, and after machine delivery, we have the engineers which can be sent to your site for machine installation, commissioning and traning your workers. You also can feel free to contact us, when you have any questions about our machine.

6. How long does it take for you to deliever the plants ?
A. In stock, within 15 days after received the advanced payment;
B. Out of stock, within 30 days after received the advanced payment.


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